Benefits of PCD Tooling

Polycrystalline diamond tools are known for their long cutting life, ability to cut at higher speeds, and superior performance when cutting nonferrous materials like aluminum and composites. Let’s have a look at their benefits. 

  • PCD tooling was formerly considered a niche product because it could only be used on a few materials. Thanks to production techniques and materials developments, PCD tooling may now be used in several applications, including aluminum, composites, and abrasive polymers.
  • PCD equipment can produce a high-quality surface finish without any further processing. Producers can save time and money while maintaining the same level of quality as a consequence. 
  • The tool life of solid carbide tools is shorter, ranging from a few days to several weeks, depending on production levels. In contrast, PCD tooling is designed to endure months, resulting in less downtime. Because they offer more efficient workflows, fewer tool changes, planer knives, and faster cycle times, PCD machines are ideal for high-yield production facilities and smaller shops. 
  • When they are at their most efficient and effective, wood Saws Blades M42 PCD tools can run up to 10 times quicker than solid carbide tools. As a result, jobs are completed faster, resulting in shorter lead times and more finished work. 
  • Band Saw Blades M42 PCD tools could run up to 10 times faster than solid carbide tools when they are at their most efficient and effective. Jobs are done faster. As a result, resulting in shorter lead times and more completed work. 
  • Secondary finishing procedures like grinding and deburring are costly, time-consuming, and energy-intensive. PCD tooling is more exact than carbide and high-speed steel (HSS). It can maintain its router cutters’ edge and shape for extended periods, allowing you to finish more components in less time while improving precision and quality. Because of these five benefits, PCD tooling may be the way of the future for many industries. As PCD tooling becomes more adaptable to a broader range of materials, it will enable production engineers to cut costs, shorten lead times, and produce better items.

Because of these five benefits, PCD tooling may be the way of the future for many industries. As PCD tooling becomes more adaptable to a broader range of materials, it will enable production engineers to cut costs, shorten lead times, and produce better items.

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